CR21 front ARB torsion bar.
The front ARB was deleted on CR26I because it could not be packaged against the frame, the aerodynamic package, the steering rack and the cockpit template. The recorded vehicle consequences: less adjustability in front axle stiffness, less opportunity to reduce understeer, and no ability to test roll stiffness against bump stiffness independently.
No part-specific design process is documented. The ARB subsystem design process applies: 1. Take the roll rate targets and the LLTD range from vehicle dynamics. 2. Size the torsion bar. CR26I: AISI 4130, 0.5 in OD, 0.33 in ID, 68.12 lb-in/deg torsional stiffness, contributing 1160 lb-in/deg (96.7 lb-ft/deg) to roll rate at nominal. 3. Design the blade and set the drop link positions. Five settings give blade lengths from 4.43 in to 5.57 in and roll rate contributions from 113.8 down to 72 lb-ft/deg. 4. FEA the blade at each setting to confirm deflection and the resulting change in roll rate contribution (1.24% to 1.34% across the range). 5. Design retention: a machined square boss and bore to minimise backlash, a threaded stud for blade retention, and a transition-fit needle bearing for bar mounting. 6. Confirm the resulting LLTD range on the car.
AISI 4130 steel.
None recorded. This part has no entry in Knowledge_Transfer/Issue Logging/Fault Vault.xlsx, in either Issue Log.xlsx, in CR22/Issue Tracking/Shakedown 7-15-23.xlsx, or in any design review issue list found in CrimsonStorage or Box.
Nothing in CrimsonStorage covers these yet.