Crimson Racing Wiki

Pushrod Spacers- Bellcrank

Subteam: SuspensionSubsystem: BellcranksAssembly: Rear Indirect Actuation AssemblyCars: CR22

Purpose

Sets the position of the pushrod rod end in the bellcrank tab.

Function

A machined sleeve between two faces. On this car spacers are used in every spherical bearing in a tab, because without one the load transfers through the bearing edge instead of through the full bearing face.

Design Process

No part-specific design process is documented. The Bellcranks subsystem design process applies: 1. Take the wheel rate target from kinematics; the bellcrank is named by it (CR26I front is the 150 lb/in wheel rate crank, rear the 200 lb/in). 2. Set the architecture: connection points, pivot location, double or single shear. 3. Size the pivot for shear from the vector sum of rod and damper loads. 4. Run single-plate FEA for deflection first, then stress. CR26I rear single plate at 0.19 in gave FoS 3.54. 5. Calculate the wheel rate change that the measured deflection produces, and confirm it is inside tolerance. 6. Fit and validate the damper position sensor.

Manufacturing Process

Turned on the CNC lathe, or milled where the geometry is not round.

Full Material List

Aluminium.

Reoccuring issues

None recorded. This part has no entry in Knowledge_Transfer/Issue Logging/Fault Vault.xlsx, in either Issue Log.xlsx, in CR22/Issue Tracking/Shakedown 7-15-23.xlsx, or in any design review issue list found in CrimsonStorage or Box.

Still to document

Nothing in CrimsonStorage covers these yet.