CR21 and CR22 naming for the brake hard lines.
Braided line with crimped AN fittings. Crimped fittings remove the hose clamp as a failure point and let the line hold higher pressure than rubber hose. All lines are modelled in SolidWorks before they are made.
No part-specific design process is documented. The Brakes subsystem design process applies: 1. Set tire loads at the maximum airspeed seen (90 mph): rear 291.60 lbf at max acceleration, front 454.21 lbf under braking, 427.97 lbf cornering. 2. Sweep master cylinder bore combinations against required pedal force and achievable deceleration, then select. 3. Run a transient thermal simulation of the rotor for a single braking event (2.4 s, 260 C initial, 90 W/m^2-K film coefficient, 0.8 emissivity, 25,375 W heat flux front) and import that thermal load into a static structural run (1.84 g deceleration, 12 MPa pad pressure, 707 N-m moment) with cylindrical and frictionless supports. 4. Compare candidate materials on peak and low temperature and on minimum factor of safety. 4340 gave 741.2 C high, 344.5 C low and FoS 3.6438, against Class 40 cast iron at 490.5 C, 256.5 C and FoS 2.1622. 5. Validate with brake rotor temperature sensors on all four corners and compare measured against calculated.
Cut to the modelled length and crimped.
Steel or stainless hard line.
None recorded. This part has no entry in Knowledge_Transfer/Issue Logging/Fault Vault.xlsx, in either Issue Log.xlsx, in CR22/Issue Tracking/Shakedown 7-15-23.xlsx, or in any design review issue list found in CrimsonStorage or Box.
Nothing in CrimsonStorage covers these yet.